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Pop-up movement and alignment
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Clean cuts and glue-free surfaces
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Color consistency and structural durability
From Sketch to Final Card: The Pop-Up Card Making Process at Viet-Craft
How Handmade Magic Comes to Life in 3D
Every pop-up card is more than just paper — it’s a tiny work of art that unfolds to surprise, delight, and connect. But what goes into the making of a handmade 3D pop-up card? At Viet-Craft, the journey from idea to finished product involves a careful blend of creativity, precision, and craftsmanship.
Here’s an inside look at how our custom pop-up cards are made, step by step.
1. Concept and Sketching
Every design begins with a concept. Whether it's a blooming flower, a grand piano, or a festive holiday scene, we first hand-sketch the idea based on the client’s vision or our seasonal themes. This step sets the tone for structure, movement, and emotion.
We often collaborate with our wholesale clients to turn brand ideas into 3D storytelling. Our team provides design mockups for custom pop-up cards, ensuring the concept fits the message and occasion.
2. Engineering the Pop-Up Mechanism
A pop-up card isn't just about appearance — it's about how it opens and moves. Once the sketch is approved, we break it down into layers and moving parts, engineering how each piece will rise, fold, or slot into place.
This stage requires both artistic sense and technical accuracy. We test how different parts will interact to make sure the card functions smoothly when opened, and remains flat when closed.
3. Digital Design and Laser Cutting
After engineering, the artwork is digitized. Using vector-based design software, we convert the parts into precise outlines for cutting. Then, our laser cutting machines carve each piece from premium paper such as Kishu 204gsm — chosen for its strength, texture, and print quality.
Laser cutting ensures clean edges and intricate details that can’t be achieved with traditional tools. It also reduces waste by cutting only what’s needed, making the process more sustainable.
4. Hand Assembly by Skilled Artisans
This is where the true magic happens. Every pop-up card is hand-assembled by our team of experienced Vietnamese artisans. They fold, glue, and fit together tiny pieces with care and precision.
Because this process is done manually, each card carries the subtle uniqueness of handmade work. This is what sets Viet-Craft apart in a world full of machine-made greeting cards.
5. Quality Check and Packaging
Before any card leaves our workshop, it goes through strict quality control. We check:
Cards are then individually wrapped and packaged in protective sleeves, ready for shipment. Whether you’re ordering 50 or 5,000 pieces, we ensure consistent quality across every item.
Conclusion: A Craft Rooted in Detail and Heart
From sketchbook to finished product, the journey of a Viet-Craft pop-up card is one of creativity, skill, and passion. Every card we make is a tribute to paper art and the beauty of giving something truly special.
If you’re looking to create your own line of custom pop-up cards, or want to know more about our wholesale process, we’d love to collaborate.
Bring your ideas to life — one fold at a time.